Cable Assembly Design Guide

As a global manufacturer molex provides build to print resources and quick response times for quotes samples 3d drawings and models.

Cable assembly design guide.

In addition to specifying components for a cable assembly you need the design and production process to promote overall system integrity and be cost effective. Some of the topics covered in this guide include. Cable assembly and wire hire harness design for manufacturing guide published. The information contained in this design guide is intended to assist you in the design and specification of a cost effective cable assembly appropriate to your application.

How wire rope and cables are fabricated how stretch and breakage should be considered read more. 2 table of contents overview 3 molex cable assembly design 4 and process capabilities hookup lead wire 5 multiconductor jacketed cable 6 cable assembly tolerances 7 connector selection 8 wire twisting 9 wire management 10. Additionally the cable assemblies can be dressed with cables ties heat shrink tubing and more giving engineers options to facilitate the routing and management of cables within their products. Introduction the purpose of this document is to define the standards and guidelines that should be followed in order to fabricate a harsh environment fiber optic cable assembly.

Environmental requirements such as temperature. The cma general applications safety restraint design guide is a comprehensive reference of design considerations for the specification of general use cables and cable assemblies. Please gather as much information from our wire rope design guide as possible before calling to design a cable. Vswr return loss general design criteria.

Velocity of propagation general design criteria. Maximum operating voltage peak power general design criteria. What amount of force will be applied to your assembly. Delay time general.

Expert in house engineers design a wide range of custom cable assemblies and wire harnesses that include high power overmolded and sealed off the shelf options that support all industries. Capacitance general design criteria. Average power handling general design criteria. Crimp and poke style cable assemblies cable assembly design guide.

Some cable assemblies perform simple functions while others are required to perform multipletasks making every application different. December 5 2016 design for manufacturing dfm is a critical concept that all manufacturers ranging from wire harness manufacturers to cable assembly manufacturers must master in order to achieve commercial success. However the best steel cable design guides are only a phone call away. Molex can design discrete wire cable assemblies as single or dual ended and with straight or branched configurations.

Feel free to call our office at 1 888 638 3604 with any wire rope questions you may have. Fiber optic cable assembly manufacturability and design guide a.